High School

Two chemical plants, one in Macon and one in Jonesboro, produce three types of fertilizer: LP, MP, and HP.

- The Macon plant produces 1 ton of LP, 2 tons of MP, and 3 tons of HP per hour.
- The Jonesboro plant produces 1 ton of LP, 5 tons of MP, and 1 ton of HP.

On any given day, the company needs to produce at least 100 tons of LP, 260 tons of MP, and 180 tons of HP.

The costs are as follows:
- $600 per hour to run the Macon plant
- $1000 per hour to run the Jonesboro plant

How many hours should each plant be run in order to minimize costs?

Create the necessary equations to solve this problem, graph them, and use the graph to find the solution.

Answer :

We have a linear optimization problem.

We have two plants with different capacity for each type of fertilizer. Each hour, the plant can produce a mix of the products.

Each plant has an associated cost per hour of operation.

Let:

J: the number of operation hours of the Jonesboro plant

M: the number of operation hours of the Macon plant

We can write the total production for the LP fertilizer as:

[tex]\begin{gathered} 1\cdot J+1\cdot M\ge100 \\ J+M\ge100 \end{gathered}[/tex]

Each plant produces one ton per hour, and the total production of both plants togheter has to be 100 tons or more.

For the MP fertilizer, we can similarly write:

[tex]5J+2M\ge260[/tex]

For the HP fertilizer, we can write:

[tex]J+3M\ge180[/tex]

We have the equations of the restrictions:

[tex]\begin{gathered} J+M\ge100 \\ 5J+2M\ge260 \\ J+3M\ge180 \end{gathered}[/tex]

The objective function is the cost function, that have to be minimized:

[tex]1000J+600M[/tex]

We can graph the restrictions as:

(J is written as x and M as y)

Now we can graph the objective function, and minimize satisfying all the restrictions:

We can see that the minimization happens when the MP and HP restrictions meet (both restrictions are "saturated").

Then, we can write:

[tex]\begin{gathered} 5J+2M=260 \\ J+3M=180\longrightarrow J=180-3M \\ \\ 5(180-3M)+2M=260 \\ 900-15M+2M=260 \\ 900-13M=260 \\ 13M=900-260 \\ 13M=640 \\ M=\frac{640}{13}\approx49.231 \\ \\ J=180-3M=180-3(49.231)=180-147.693=32.307 \end{gathered}[/tex]

The cost is:

[tex]1000J+600M=1000\cdot32.307+600\cdot49.231=32,307+29,538.60=61,845.60[/tex]

The combination that minimize the cost is:

Hours of Jonesboro plant: 32.307 hours

Hours of Macon plant: 49.231 hours.

Total cost: $ 61,845.60